HOW TO PRODUCE LIQUID SOAP WITH NATROSOL

PREAMBLE

The liquid soap production business is one of the business ventures you can start today and generate a lifetime income from it. It is quite an unusual hobby. While some people call it liquid soap, others know it as liquid detergent. But irrespective of the different perceptions or names given to the product, Liquid soap is one of the widely used and consumed household products all over the world. Each day, the

billions upon trillions of the aggregate global Communication buys and consume liquid soap for our washing and laundry needs. Items and equipments like kitchen utensils, cutleries, clothes and even the body can be washed with liquid soaps.

Unlike the old generation where people depend mainly on bar soap recent surveys shows that this new generation really make use of liquid soap. One interesting thing that makes the demand for liquid soap to be on a very high side is the fact that it is easier to use than other washing substances and agents like the bar soaps and the powdered detergents. In Nigeria for instance, the Mama Lemon is a very popular liquid soap used in many households, restaurants, hotels, banks, offices, hospitals, companies, small business and many other consumer spots.

You can start a business of your own and specialize in the production and marketing of liquid soaps to make a lot of money for yourself. For the sake of this article, I will carefully walk you through the steps involved in the production of liquid soap without having any need for complex industrial machines and techniques. You can simply do this in your house or shop or anywhere you can find space. It is very simple only if you follow the due procedures and processes. The ingredients required to produce liquid soaps are not far-fetched and are not costly. Thus, you do not need to have millions of money to start this business. With a relatively little amount of money in your hands, you can setup a liquid soap production business and start earning your living from it.

You can buy your (grams) measuring scale or just place your order on konga online  store.

CHEMISTRY OF THE REACTION
Saponification:
Hydrolysis of fat and oils wil yields propan-1,2,3-trol and the corresponding sodium and potassium salts of the components fatty acids.These salts are the principal constituents of soap.This process is also known as saponification.
Equation of the reaction
RCOOCH2                            RCOONa       HO-CH2
RCOOCH      + 3NaOH -->  RCOONa +    HO-CH
RCOOCH2                            RCOONa       HO-CH
       Oil              Soda                  Soap          Propane-1,2,3-triol

INGREDIENTS

The recipe and chemicals (in their standard quantities and mixture ratio to produce 20 Litres of thick liquid soaps  includes the following:

• 1 Kilogram of Nitrosol (1000 Grams of Nitrosol)



• 1/2 Kilograms of Caustic Soda flakes (500 Grams of Caustic Soda flakes)



• 1/2 Kilograms of Soda Ash (500 Grams of Soda Ash)



• 1/3 Kilogram of Sodium L.S (80 Grams of Sodium L.S)



• 1 Kilograms of Texapol (1000 grams of Texapol)



• 3 Litres of Sulphunic Acid (3000 Ml of Sulphunic acid)



• Sufficient quantity of fragrance(Morning fresh or Orange flavour etc.)



• 1 Tablespoonful of Preservative (Formalin).


•Colourant (Blue,Green or pink or yellow)



•20 Litres of Water


FUNCTIONS OF INGREDIENTS

•The Natrosol acts as a base and also a thickening agent during the production process.

•The caustic soda serves the purpose of removing dirt.

•However, the usually high acidic concentration of the caustic soda which can peel the skin when it gets in contact with it is neutralized and diluted by the Soda Ash.

•The Sodium L.S is the main active foaming agent in liquid soaps.

•Texapol makes it more foamy.

•The Sulphuric acid is added as a catalyst to boost the Sodium L.S and also, to work as a minor foaming agent.

 •Fragrance, gives the desired odour.

•The colorants adds color to the product.

•Water is used for the dissolution, mixture and fermentation of the various ingredients.


As soon as you procure these inputs insufficient proportions as stated above, proceed to your production floor. However, take a very good note that liquid soap passes 2 main production processes before it is ready for consumption. Let me vividly explain the 2 stages and the processes involved in each of them below:


(1). THE FERMENTATION PHASE:

The name of this process describes what it is all about at a first glance. Here, the respective inputs are fermented separately so as to get them ready for injection into the main production process. Thus, it involves the following activities:

• Soak your soda ash inside one litre of water for a complete day.

• Soak the caustic soda inside one litre of water for a complete day as well.

• Soak the Sodium L.S in 400Ml of water for 24 complete hours also.


Take note that you have to soak your Caustic Soda,Soda Ash and Sodium L.S  in water a day before you soak other chemicals as stated above so as to get the fermentation durations for each of the ingredients right. If you fail to comply to these steps, you may end up with a bad output or even expose your health as well as those of the people around you to sever dangers and environmental hazards. So be warned.


(2). THE MIXING STAGE:

At this point, you have to get together all your ingredients for the liquid soap production and blend them together following the due processes. This is done on the actual production date. Get a big basin or an open container and also a turning stick for the mixing activity. Safeguard yourself properly by putting on your hand gloves. It is also advisable to mask your mouth and nose and also, the entire face with a suitable transparent mask if possible so as to secure your body and health from the reactions of the soap-making ingredients and chemicals.

Once you are ready, proceed with the following steps one after the other:

• Firstly, dissolve your Natrosol in 20 Litres of fresh water.

• Pour the soda ash solution into the container containing the dissolved Nitrosol solution.Stir it properly.

•Pour the sulphuric acid into the  big container containing step one and two. Stir it properly.

• Get your caustic soda. Add it into the container and turn them together inside the basin.

• Add the Sodium L.S solution into the container too and stir the mixture again.

•Add your texapol liquid to the mixture.

• Now, check the thickness of the mixture and consider adding more water or not depending on your observation or according to the specification or the quality of the liquid soap that you want to produce.

• Add any industrial perfume of your choice to your taste into the mixture to give it fragrance. Do so gradually and stir the mixture until you are okay with it.

• Choose a color for your soap which could either be green or pink or yellow depending on the colour you want, dissolve it inside water and add it little by little to the mixture until you get the desired color for your soap.

• Congratulations, you now have your liquid soap / detergent at this point.


PACKAGING

Package your products in well-designed containers. Brand your products. If you are producing on a large scale commercial basis.

PRECAUTION
Lye is corrosive wear protective covering,put on the eye Goggle before mixing the lye or sodium hydroxide,also wear your hand grooves to prevent the lye from burning your skin.Put on your safety boat and your cover all.Make sure you work in a ventilated environment.

REGISTRATION  (Optional)

it will be good if you register a business name with the appropriate institution in your country and get your licenses and certificates.

In Nigeria, the Corporate Affairs Commission (CAC) is in charge of incorporating newbusinesses and companies. Also, register your products (if necessary) with any cosmetic and healthcare product in your location. The National Agency for Food and Drug Administration and Control (NAFDAC) and the National Drug Law Enforcement Agency(NDLEA) are the two agencies that have jurisdiction in these areas with whom you can get approvals, numbers, certificates andlicenses where necessary.


MARKETING AND DISTRIBUTION

Market your products at profitable prices and make your money easily. Your potential customers and hot selling spots includes hotels, restaurants, streets, car parks, offices, government establishments, schools, shops, supermarkets, events, ceremonies, social gatherings, households,church,friends,neighbours, canteens and many other retail outlets where you can find your target consumers.

Infact, everybody is your customer. Also, you can employ sales representatives to market your products and pay the fixed salaries or commissions and incentives.

If you can, rent a shop for your business or install a plant for your manufacturing activities in a strategic area where you can easily reach your customers.


MODE OF ADVERTISEMENT

Advertise your business through newspapers, radio and television broadcasts, magazines, posters, billboards, banners, handbills and through other cost-effective promotional channels. As your patronage grows to fetch you more profits and maximize the returns on your investments, expand your business tentacles and enjoy more business gains. Provide high quality products for your customers and they will tell their friends about you and enlarge your consumer reach. Grant periodic incentives to your customers in order to keep them forever and also, develop your production techniques to always offer them the best.

Interestingly, you can make more money from the liquid soap production business by organizing entrepreneurial classes, sessions, workshops and seminars where you will teach people


how to make liquid soaps, charge them moderate participation fees and sell your entrepreneurial manuals and materials to them to make more money.

For more information on this business plan, consult an expert for more helpful tips on how to set up this business successfully and start making a lot of money from it into the far-away future your questions.

Subscribe to my blog so you can know when new post are publish on how to produce  soap with palm oil.
Congrats on reading this guide,now you can produce liquid soap with natrosol.



Post a Comment

0 Comments